Industrial Oven

Product Details:

This system of spray type cleaning consists of a tunnel mounted on tank, components, piping pump & nozzles etc. The design is based on conveyor speed, article profile & pre-treatment timing, the spray tunnel is designed on a completely weldless system, this eliminate chances of leakage special arrangements ensure leakless locking between the zones, the tank design also eliminates leakage & all sprayed chemicals fall back in to a tank. The heating system is design give the best heat transfer & consume a minimum of the tank volume. The oil skimmer is in corporated as a standard part of every system to keep the cost of refilling low by getting the most out of the chemicals. For the spray pre-treatment system the chemical used or more or less similar to the dip pre-treatment facality. The major changes such process or, this is more elaborate & a large scale. In this system the parts or organized on a rightly designe jigs or fixture at seprate specific space & pitch and hung on an overhead conveyor. The conveyor chain process through a large tunnel devided in to a number of stage of chemicals & water zones carrying the components at specified speed, they achieve desire cleaning of the parts. The overhead chain remain outside the pre-treatment tunnel & only the jigs & parts come in contact with the chemical & water.

The Spray tunnel or spray zone or built & designed in such a way that the chemicals & water or past though a series of piping & finally sprayed over the components with the help of spray nozzles. The pumps & spray nozzles create a high pressure & velocity of spray to create and impact on the product to inhence the cleaning process. Stage like degreasing, hot water cleaning & de-rusting or normally kept in multiple stages to achieve maximum cleaning.

The Spray Plants Can Be Provided With Additional Accessories Like:

·      Oil removal system.

·      Phosphate on-line sludge removal system.

·      Indirect heating for chemical & chemical dosing systems.

·      Fume extraction system.

Product Details:

Product Details

There is a wide range of curing applications found in a number of industries. A batch oven or conveyor oven can be used for the curing process based on the customer’s production requirements. Curing applications use heat to create a chemical reaction to cure finish or adhesive onto a product, or to solidify a plastic or epoxy. The result

Is a a harder, tougher, more stable material or coating that resists temperature, humidity, and/or corrosion. These curing ovens provide excellent temperature uniformity, so your parts receive the optimal cure.

With a curing oven from UMA SHANKAR ENGINEERS oven, you will be able to meet tight temperature tolerances and consistent results while remaining cost-effective. UMA SHANKAR ENGINEERS oven batch and conveyor zed curing ovens are available as either electric or gas heated and has multiple customization options.

Specifications

Note: Customized option available as per customer requirement.

Options

Product Details:

Electirc Industrial drying ovens remove water or other liquid from a material or object. UMA SHANKAR ENGINEERS has manufactured batch and conveyor ovens for drying applications for over 30 Years. An industrial oven from UMA SHANKAR ENGINEERS is built to your specifications and built to last.

The function of an industrial Drying oven is to remove moisture from a product. Depending up the process and production requirement, a Batch or Conveyor configuration is available. To meet both process and safety requirements, the exhaust system is engineered to accommodate specific moisture release rates. Multiple heat zone configurations can be provided to maximize drying efficiency.

Each industrial Oven project undergoes a comprehensive evaluation of every production requirement. The assessment includes areas such as production goals,

part configuration and construction, part mass, temperature profile, and facility location or elevation.

Features

. Economical operation is achieved with superior thermal process engineering practices that apply state-of-the-art insulation material, airflow management,

and custom programming.

. Recirculation fans with high efficiency motors to reduce energy consumption.

. Recirculation ductwork designs provide precise airflow to specific areas of the product resulting in smaller footprint ovens thus reducing utility and factory space costs.

.High-efficiency (gas or electric) heat sources to reduce energy costs.

. Robust structural oven frames and component supports.

. Application specific insulation materials are selected to provide optimum insulating characteristics and long term energy savings.

. Design considerations for easy access to process areas and oven components.

. Factory tested to ensure on time delivery and field start up.

Specifications

. Heavy gauge Mild Steel/Stainless Steel/ GI Sheet used for fabrication of outer

& inner sheets.

. High-Density energy-saving insulation

. Panel or can type construction available

. Access to the interior of the oven, fan, and heating chamber

. Power Source Options

. Main Power Supplies 415 Volt,50 Hz, 3 phase, 4 wire A.C. System only.

Heat Sources

. Electric

. Gas (Natural or LPG)

. Fuel Oil(HSD/LDO)

Product Details:

Foundries are into casting parts from various metals like aluminium and steel with the help of

Some specific casting methods. It depends on the nature of the casting metal, details of the finished parts, and the rate of part production.

Among a plethora of foundry applications, the ceramic molding cast, investment casting, lost foam

casting, and sand casting are the usual casting methodologies. A separate type of mold is used for these methods and the use of a foundry core drying oven is a must for heating cross the various stages of the process.

UMA SHANKAR ENGINEERS manufactures a foundry core drying oven that serves various purposes.

All of our oven are custom-built to serve the foundry environment in the long run and are developed

For specific casting processes.

Few key Resources to Note:

Sand-cast molding often helps in manufacturing some components of the foundry core drying oven.

Core Making and sand casting are beneficial for things that need internal cavities or complicated parts. For nolds that are developed properly, it’s a reliable and cost-effective process.

 SPECIFICATIONS

Product Details:

Industrial Drying Oven removes water or other liquid from a material or object. UMA SHANKAR ENGINEERS has manufactured batch and conveyor ovens for drying applications for over 30 years An industrial oven from Uma Shankar Engineers is built to your specifications and built to last.

The function of an industrial Drying Oven is to remove moisture from a product. Depending upon the Process and production requirement, a Batch or Conveyor configuration is available. The meet both process safety requirement, the exhaust system is engineered to accommodate specific moisture release rates. Multiple heat zone configurations can be provided to maximize drying efficiency.

Each industrial oven project undergoes a comprehensive evaluation of every production requirement. The assessment includes areas such as production goals, part configuration and construction, part mass, temperature profile, and facility location or elevation.

Features

. Economical operation is achieved with superior thermal process engineering practices that

apply state-of-the-art insulation material, airflow management, and custom programming.

. Recirculation fans with high efficiency motor to reduce energy consumption.

. Recirculation ductwork design provide precise airflow to specific areas of the product resulting is smaller footprint ovens thus reducing utility and factory space costs.

. High-efficiency (gas electric) heat sources to reduce energy costs.

. Robust structural oven frames and component supports.

. Application specific insulation materials are selected to provide optimum insulating

Characteristics and long components.

. Programmable controllers with HMI (Human Machine Interface) displays allow for user friendly operation and machine diagnostics.

. Factory tested to ensure on time delivery and filed start up.

Specifications

. Heavy gauge Mild Steel/ Stainless Steel/GI Sheet used for fabrication of outer & inner sheets.

. High-Density energy-saving insulation

. Panel or can type construction available

. Access to the interior of the oven, fan, and heating chamber

.  Temperature Ranges up to 500°C

. Power Source Options

. Main Power Supplies 415 Volt, 50Hz, 3 phases 4 Wire A.C System Only.

Heat Sources

 .Electric

.Gas (Natural or LPG)

.Fuel oil (HSD/LDO)

Product Details:

Industrial heat treat ovens and tempering furnaces are commonly referred to as companion draw furnaces or draw batch furnaces. These ovens draw batch ovens feature heavy duty furnace construction, which includes a plate steel outer shell, a reinforced steel plate oven front, a lined inner shell, and exterior structural reinforcements as required.

Heat-treating is used to alter the physical and/or chemical properties of ferrous and non-ferrous materials through selective heating and/ or cooling. These metallurgical changes often involve changing the material’s strength, hardness, and ductility. Heat- treating temperatures often occur above 950 °F (510°C).

On a practical basis, heat treat ovens are used in the manufacturing of fasteners, shafts, welded assemblies, steel plates and structures, aluminium ingots and extrusions, and many other materials and products.

Key Points of Aluminium Aging Oven:

. Gas or electrically heated

. High pressure air distribution ducts

. Heavy duty exterior plate construction

. Corrosion resistant aluminized or stainless steel interior (depending upon model)

. Non-settling batt type insulation

. Combination, high velocity air-flow through the work chamber

Specifications

. Heavy gauge Mild steel/Stainless Steel/ GI Sheets used for fabrication of outer & amp; inner sheets.

. High-Density energy-saving insulation

. Panel or can type construction available

. Access to the interior of the oven, fan, and heating chamber

.Temperature Ranges up to 500 °C

Power source Options

. Main Power supplies 415 Volt, 50 Hz, 3 phases, 4 wire A.C systems only.

Heat Sources

. Electric

. Gas (Natural or LPG)

. Fuel Oil (HSD/LDO)

Product Details:

This system of spray type cleaning consists of a tunnel mounted on tank, components, piping pump & nozzles etc. The design is based on conveyor speed, article profile & pre-treatment timing, the spray tunnel is designed on a completely weldless system, this eliminate chances of leakage special arrangements ensure leakless locking between the zones, the tank design also eliminates leakage & all sprayed chemicals fall back in to a tank. The heating system is design give the best heat transfer & consume a minimum of the tank volume. The oil skimmer is in corporated as a standard part of every system to keep the cost of refilling low by getting the most out of the chemicals. For the spray pre-treatment system the chemical used or more or less similar to the dip pre-treatment facality. The major changes such process or, this is more elaborate & a large scale. In this system the parts or organized on a rightly designe jigs or fixture at seprate specific space & pitch and hung on an overhead conveyor. The conveyor chain process through a large tunnel devided in to a number of stage of chemicals & water zones carrying the components at specified speed, they achieve desire cleaning of the parts. The overhead chain remain outside the pre-treatment tunnel & only the jigs & parts come in contact with the chemical & water.

The Spray tunnel or spray zone or built & designed in such a way that the chemicals & water or past though a series of piping & finally sprayed over the components with the help of spray nozzles. The pumps & spray nozzles create a high pressure & velocity of spray to create and impact on the product to inhence the cleaning process. Stage like degreasing, hot water cleaning & de-rusting or normally kept in multiple stages to achieve maximum cleaning.

The Spray Plants Can Be Provided With Additional Accessories Like:

·      Oil removal system.

·      Phosphate on-line sludge removal system.

·      Indirect heating for chemical & chemical dosing systems.

·      Fume extraction system.

Product Details:

In the Spray Pre-Treatment process, there are sequential arrangement of spray zones in a tunnel according to the designed chemical process time required. The Tunnel is mounted on support Structures, tanks containing chemicals from where the chemicals are pumped up to the spray zones through the Headers and Risers, through Spray Nozzles.

Altering to industrial requirements and applicatons, we also manufacture and set up various Automatic Pre Treatment Plant to meet clients specific requirements like:

·       7-9 Tanks dip/spray Zn Phosphating plant

·       Single stage industrial spray cleaning cum drying machine.

·       Indexing type spray cleaning machine

·       Totally free of hazardous chlorinated solvents, C.F.C or Foammable Chemicals, the pre-treatment process performs bothe mechanical (Spray) and chemical cleaning actoins.

·       Material handling is easy suing overhead conveyors and it require minimum effluent treatment with iron phosphate. Pre-treatment plants are ideal for medium to high volume cleaning operations and require minimum operator labour input.

·       We offer choices of Dipping or Spraying application, Iron or Zink Phosphaing Solutions, Separated Cleaning and Phosphating Zones or Combined Chemical Zones.

Requirement Details:

Pre-treatment Tanks:  (9-10 Stages)

Pre-Treatment Tanks, as per Chemical scheduled and other accessories

Product Details:

Drum Heating Oven are intended for heat-delicate chemicals, agrochemicals & drugs. Drum heating ovens are extraordinarily planned high temperature blowers that guarantee uniform air course and steady temperature inside the broiler. Drum spinning system is available to guarantee uniform heat appropriation with the most extreme temperature up to 400 °C.

The heating zone length of drum heating ovens fluctuate from 3 meters to 6 meters, width form 4 meters to 9 meters and procedure time range from 10 minutes to 30 minutes. We offer both gas fired models & electrically heated models. We are specialized manufacturing and designing experts of various kinds of Drum Heating oven or heaters.

We offer a drum heating oven with advanced features through which process heating can be done for drum of various sizes which enables to save time and cost in this activity. Heat transfer is done at a high rate and also in a uniform fashion so that desired heating results are achieved.

KEY POINTS OF Drum Heating Oven:

. Internationally recognised as the leading manufacturer

. Unique high efficiency thermal design minimize energy usage

. Unique high volume low pressure hot air circulation system

. Our ovens are specified by the world’s leading companies

. Designed for heating of a wide variety of steel drums

. Numerous drum heating ovens in use around the globe

. Assembled, test, run, data logged and certified before handover

SPECIFICATIONS

. Heavy gauge Mild steel/Stainless Steel/ GI Sheets used for fabrication of outer & amp; inner sheets.

. High-Density energy-saving insulation

. Panel or can type construction available

. Access to the interior of the oven, fan, and heating chamber

.Temperature Ranges up to 500 °C

Power source Options

. Main Power supplies 415 Volt, 50 Hz, 3 phases, 4 wire A.C systems only.

Heat Sources

. Electric

. Gas (Natural or LPG)

. Fuel Oil

Product Details:

Our Flameproof drum heating oven will enable you to carry out distinct heat treatment methods upon a broad range of item. Including a temperature range ambient to-250 °C,

It is a reliable and strong device which produces the identical outputs again and again. Reach out to us now to order the best ovens from us with the best characteristics and features.

There is also a motor which is electrically powered. You can apply heat uniformly in all directions and on all times which are there inside. This will ensure that the items get the same temperature and display the targeted result. We offer flameproof drum heating oven within a number of capacities including advanced characteristics which are equipped for strong shielding and additional activities.

KEY POINTS OF: FLAME PROOF DURM HEATING OVEN:

. FLP model is internationally recognised as the leading manufacturer

. Unique high efficiency thermal design minimize energy usage

. Unique high volume low pressure hot air circulations system

. Our ovens are specified by the world’s leading companies

. Designed for heating of a wide variety of steel drums

. Numerous drum heating ovens in use around the globe

. Assembled, test run, data logged and certified before handover

SPECIFICATIONS

. Heavy gauge Mild steel/Stainless Steel/ GI Sheets used for fabrication of outer & amp; inner sheets.

. High-Density energy-saving insulation

. Panel or can type construction available

. Access to the interior of the oven, fan, and heating chamber

.Temperature Ranges up to 500 °C

Power source Options

. Main Power supplies 415 Volt, 50 Hz, 3 phases, 4 wire A.C systems only.

Heat Sources

. Electric

. Gas (Natural or LPG)

. Fuel Oil(HSD/LDO)