Industrial Painting Oven

Product Details:

Clients can available us optimum quality Baking/Food Processing Ovens from us that are made available in single, double and triple deck designs. The ovens offered in this range cater primarily to the food & beverage industry. Effective circulation of air in these ovens is facilitated by a blower, thereby, ensuring uniform temperature in the chamber. Further, the fully counter-balanced door provided in the oven can stop in any position.

Some of the other details are as follows :

• Equipped with glass-wool insulation
• Our baking ovens are acclaimed for efficiency
• Trouble-free long service life make these ovens popular

Product Details:

We are also one of the leading names in the field of Tunnel Ovens, Tunnel Type Ovens that come precision designed for successfully handling the requirements of low and high-temperature drying.

Features:

• Easy to operate control panel
• Requiring minimal human intervention
• Sophisticated SCADA system for remotely controlling operating parameters of Drier
• High efficiency of driers of almost 80%
• Finding usage in many industries like food, chemicals, pharmaceuticals
• Ideal for drying granulated, extruded, briquettes, flakes, fibrous as well as performed materials
• Tunnel dryers also applicable for turmeric drying, potato chips drying, ceramic fiber boards and other products

Product Details:

Electirc Industrial drying ovens remove water or other liquid from a material or object. UMA SHANKAR ENGINEERS has manufactured batch and conveyor ovens for drying applications for over 30 Years. An industrial oven from UMA SHANKAR ENGINEERS is built to your specifications and built to last.

 

The function of an industrial Drying oven is to remove moisture from a product. Depending up the process and production requirement, a Batch or Conveyor configuration is available. To meet both process and safety requirements, the exhaust system is engineered to accommodate specific moisture release rates. Multiple heat zone configurations can be provided to maximize drying efficiency.

 

Each industrial Oven project undergoes a comprehensive evaluation of every production requirement. The assessment includes areas such as production goals,

part configuration and construction, part mass, temperature profile, and facility location or elevation.

 

 

Features

. Economical operation is achieved with superior thermal process engineering practices that apply state-of-the-art insulation material, airflow management,

and custom programming.

. Recirculation fans with high efficiency motors to reduce energy consumption.

. Recirculation ductwork designs provide precise airflow to specific areas of the product resulting in smaller footprint ovens thus reducing utility and factory space costs.

.High-efficiency (gas or electric) heat sources to reduce energy costs.

. Robust structural oven frames and component supports.

. Application specific insulation materials are selected to provide optimum insulating characteristics and long term energy savings.

. Design considerations for easy access to process areas and oven components.

. Factory tested to ensure on time delivery and field start up.

 

Specifications

. Heavy gauge Mild Steel/Stainless Steel/ GI Sheet used for fabrication of outer

& inner sheets.

. High-Density energy-saving insulation

. Panel or can type construction available

. Access to the interior of the oven, fan, and heating chamber

. Power Source Options

. Main Power Supplies 415 Volt,50 Hz, 3 phase, 4 wire A.C. System only.

Heat Sources

. Electric

. Gas (Natural or LPG)

. Fuel Oil(HSD/LDO)

Product Details:

Product Details

This is a belt conveyor oven consisting of various zones where variable/ same temperature can be maintained in different zones of the oven. Common or individual control panels can be provided on each zone. Air circulation for uniform temperature is provided by fans/blower in each zone. The jobs are placed on the belt on the loading side of the oven & unloaded from the other side.

Product Description

Construction: The oven is made out of Mild steel or stainless steel sheets from both inside and outside or mild steel from outside and stainless/ G.I sheets from inside. The oven is dully painted with Enamel paint giving a rich look form outside. The body is fully insulated with mineral wool to minimize the heat losses and the thickness of the wall varies from 50mm to 200mm depending on the maximum working temperature of the oven.

OPTIONAL FEATURES

Temperature controller: PID with or without temp. Profiling (ramp & soak) can be provided with SSR/ SCR for optimum accuracy. The programming of PID can vary form 4 programmers To 99 programmers.

Safety/ Blind Temperature Control: Digital/Analog temperature controller can be provided for safety. It acts as a backup & does not allow temperature to shoot up in case the main temperature controller fails to operate.

Conveyor speed control: variable frequency drive is to increase or decrease the speed of the conveyor.

Temperature Recorder: To monitor the uniformity of temperature at different points strip chart or paper less, Temp. Indicator cum Recorder can be incorporated with the system.

Automatic Exhaust system: Automatic forced exhaust system with or without timer is used for materials which produce vapors in high volume.

Doors: Insulated adjustable doors can be provided to minimize the heat losses at both entry and the exit side of the oven. These doors can be the screw type manually operated or can be fully automated adjustable doors. In the case of an automated system, the door closes as soon as the product clears the door re-opens when the product approaches the oven.

Servicing windows: To ease in accessibility, for the servicing and maintenance, Windows can be provided on different areas of the machine.

Door switch: Door interlocking system with the conveyor system can be provided in case of automated door and servicing windows.

Automatic Loading & Unloading: UMA SHANKAR ENGINEERS provides automatic loader & unloaded of components on the conveyor system.

Product Sensing Device: A sensor with output alarm can be provided to sense the component at the unloading area so that it does not fall down from the conveyor.

PLC with HMI/MMI: PLC can be provided for automation and integration of the whole system, data feeding, process display and fault indication can be seen in MMI.

Specifications:

.Application: For AC Coils, Painting, Automobiles, Metal Industries, Furnitures etc.

. Size of the working chamber: As per client requirement.

. Material of Construction: Mild Steel, Stainless Steel 304/316, GI.

. Temperature Range: Ambient to 150°C / 250 °C/400 °C/500 °C

. Air Circulation: Vertical, Horizontal or Combination.

. Timer: Digital Pre-Settable with range up to 0-999 minutes/ seconds.

. Power Supply: 415 Volts 3 Phase 50Hz/60 Hz.

. Heating Media: Diesel Fired Burner.

. Insulation: Ceramic Wool/ Mineral Wool.

. Height Adjustable Door. Both Sides on Request.

. Air Curtains: Both sides on request to minimize the heat loss.

. Exhaust Manual or Automatic: Automatic forced exhaust system with fresh air inlet.

. Manually adjustable damper with fresh air inlet.

Product Details:

We are a leading name in the field of offering clients precision designed and optimum functionality based range of Curing Ovens. These ovens are widely appreciated for features like precision engineering, high efficiency as well as corrosion resistance features and find wide application in curing filter papery directly from pleating machine, paint components and P.V.C. adhesive bake. Further, these are designed as per latest trends and are used for curing filter paper directly from:

• Paint components
• P.V.C adhesive bake
• Pleating machines

Further, these are also used for curing applications of materials like:

• Painted components
• Semi-conductor
• Chemicals
• Food
• Pharmacy
• Automobile ancillaries

As these curing ovens are constructed from double walled CRCA sheet featuring energy saving insulation, these are well recognized in the market for matching up with the expectations of the customers.

Product Details:

( Powder Coating Ovens)

We are the leading supplier of the Diesel fired oven ,Coatiung machine and powder coting machine

Product Details:

There are two types of hot gas generators, direct type / indirect type. In direct type, dilution air / hot recirculating gases are mixed with burner flue gases and outlet temperatures can be as high as 1200 degree centigrade. In indirect type, air is heated with combustion flue gas in the similar way like steam boiler.

Product Details:

We are a leading name in offering the comprehensive range of gas fire ovens. These find usage in diverse industrial applications and can be effectively utilized for processes like paint baking, powder coating, drying and other uses. Here, our expertise also lies in offering these ovens as per specific requirements of the clients. As these ovens basically operate on gas fuel, these are highly cost-effective as compared to electrical ovens. Further, the air circulation within these is done using the bottom blower to top that helps in maintaining a uniform temperature in the chamber.

Features:

• Ovens used in diverse industrial applications including as Foundry core ovens, Paint baking, Powder coating ovens, Burnout, Drying
• Air circulation did with help of blowers from bottom to top, thus ensuring uniform temperatures in chambers
• Combustion complete and concealed
• Saves running cost to 60% as compared to electrical ovens
• Easy to operate
• Low on maintenance

Product Details:

We are also leading names in the field of offering precision designed and optimum functionality based Electrical Ovens and Industrial Electric Ovens. These industrial electrical ovens are fabricated on angle iron structure and come properly reinforced. Further, the outer and inner wall is made up of thick mild steel sheet and the outer surface is painted with silver gray hammer tone and the inner surface with high-temperature aluminum paints to ensure durable service life standards. The two walls of ovens are also insulated with rock-wool to ensure optimum functionality standards.

Utilizing advanced technology and graded components, we design & develop our Electric Ovens/Dryers. TQM policies incorporated by us in the production process help us ensure our oven''s compliance with industry laid standards. Offered in both standard and customized forms, our electric ovens are extensively utilized in various industrial applications.

Some of the other details of our electric ovens are as follows :

• Stainless steel construction
• Insulated on all sides
• Low energy consumption