Coating Service

Product Details:

Aluminium Section Powder Coating Plant, as the name implies is a plant that applies coat on aluminium sections. Coating is done to achieve desired finishing for aluminium sections. Powder coating is the best method, followed by anodizing and painting. The process of powder coating of aluminium sections comprises several steps. It is basically a process within which electrostatically charge pain is sprayed onto the sections.

Powder Coating is beneficial in many ways, as this gives a broad color options, as well as is environment friendly. Customers do not have to worry about the coating peeling or chipping , as the coating is thick and bonds well to the aluminium.

Process Includes:

·       The process starts with pre-treatment of the surface of aluminum sections, which involves removal of grease, dust and other foreign particles.

·       The next step is to use an electrostatic spray gun for spraying the powder.

·       The other step is to heat sections in a curing oven.

·       The last step is to let the sections cool off.

Offered Powder Coating Plant Include:

Offered Powder Coating Plant Include:

·      Electrostatic Powder Coating Gun

·      Powder Recovery Booth

·      Powder Curing Oven For Oven

·      Heavy duty trolley with track

·      Overhead trolley with track (If Required)

Power Source Options:

Main power supplies 415 Volt, 50Hz, 3 Phase , 4 Wire A.C System only.

Heat Sources:

·      Electric

·      Diesel Fired

·      Gas (Natural or LPG)

·      Fuel Oil

·      Steam

Other Fuel Mixtures

Specifications:

·      Ensure powder recovery up to 95-96% depending on particle size distribution in the powder.

·      The Cyclone recovery unit couples to a powder coating booth by a joint powder suction ducting.

·      The cyclone made from 18SWG G.I Sheets and the cyclone stand made from heavy duty angle.

·      The closed sheet steel enclosure system calls a bag filter. We recommend the powder collection unit fitted after the cyclone recovery unit.

·      It is controlled to spread out the powder in air which is powdered throughout by the cyclone.

·      Access to the interior of the oven, fan and heating chamber.

Temperature range up to 250°C .

Additional Information:

• Delivery Time: 10 Days - 1 Month

Product Details:

During the powder coating process, the powder is applied to a substrate pretreated surface, melted, and then dried and hardened in to a protective/ decorative coating. There are three stages to this process. Surface preparation, Coating application, and heat curing.

Powder Coating comprises a multi-step surface finishing process suitable for metal and non-metal substrates. The method include a preparation and curing stage, and utilizes a pray gun, spray booth, and curing stage and utilizes spray gun, spray booth and curing oven used for baking pruposes.

Features:

·      Fully automatic powder coating booth with automated recovery system for zero wastage using Multi-Cyclone or high efficiency single cyclone system.

·      Conveyorized Powder curing ovens with electrical, oil fired or gas fired, heating option based on the requirements.

·      Motorized conveyor system and free conveyor for material handling based on the requirements.

·      Bag filter & cartridge filer options available.

·      Automatic powder sprays application with reciprocators.

·       Automatic powder recycling system and Powder Management using the latest technology.

·      Cost effective and highly efficient powder coating plant manufacturers in india.

Power Source Options:

Main power supplies 415 Volt, 50Hz, 3 Phase , 4 Wire A.C System only.

Heat Sources:

·      Electric

·      Gas (Natural or LPG)

·      Fuel Oil

·      Steam

Other Fuel Mixtures

Specifications:

·      Ensure powder recovery up to 95-96% depending on particle size distribution in the powder.

·      The Cyclone recovery unit couples to a powder coating booth by a joint powder suction ducting.

·      The cyclone made from 18SWG G.I Sheets and the cyclone stand made from heavy duty angle.

·      The closed sheet steel enclosure system calls a bag filter. We recommend the powder collection unit fitted after the cyclone  recovery unit.

·      It is controlled to spread out the powder in air which is powdered throughout by the cyclone.

·      Access to the interior of the oven , fan and heating chamber.

Additional Information:

• Delivery Time: 20 Days- 2 Month

Product Details:

Product Details:

Auto spray Pretreatment system

This system of spray type cleaning consists of a tunnel mounted on tank, components, piping pump & nozzles etc. The design is based on conveyor speed, article profile & pre-treatment timing, the spray tunnel is designed on a completely weldless system, this eliminate chances of leakage special arrangements ensure leakless locking between the zones, the tank design also eliminates leakage & all sprayed chemicals fall back in to a tank. The heating system is design give the best heat transfer & consume a minimum of the tank volume. The oil skimmer is in corporated as a standard part of every system to keep the cost of refilling low by getting the most out of the chemicals. For the spray pre-treatment system the chemical used or more or less similar to the dip pre-treatment facality. The major changes such process or, this is more elaborate & a large scale. In this system the parts or organized on a rightly designe jigs or fixture at seprate specific space & pitch and hung on an overhead conveyor. The conveyor chain process through a large tunnel devided in to a number of stage of chemicals & water zones carrying the components at specified speed, they achieve desire cleaning of the parts. The overhead chain remain outside the pre-treatment tunnel & only the jigs & parts come in contact with the chemical & water.

The Spray tunnel or spray zone or built & designed in such a way that the chemicals & water or past though a series of piping & finally sprayed over the components with the help of spray nozzles. The pumps & spray nozzles create a high pressure & velocity of spray to create and impact on the product to inhence the cleaning process. Stage like degreasing, hot water cleaning & de-rusting or normally kept in multiple stages to achieve maximum cleaning.

The Spray Plants Can Be Provided With Additional Accessories Like:

·      Oil removal system.

·      Phosphate on-line sludge removal system.

·      Indirect heating for chemical & chemical dosing systems.

·      Fume extraction system.

Product Details:

This system of spray type cleaning consists of a tunnel mounted on tank, components, piping pump & nozzles etc. The design is based on conveyor speed, article profile & pre-treatment timing, the spray tunnel is designed on a completely weldless system, this eliminate chances of leakage special arrangements ensure leakless locking between the zones, the tank design also eliminates leakage & all sprayed chemicals fall back in to a tank. The heating system is design give the best heat transfer & consume a minimum of the tank volume. The oil skimmer is in corporated as a standard part of every system to keep the cost of refilling low by getting the most out of the chemicals. For the spray pre-treatment system the chemical used or more or less similar to the dip pre-treatment facality. The major changes such process or, this is more elaborate & a large scale. In this system the parts or organized on a rightly designe jigs or fixture at seprate specific space & pitch and hung on an overhead conveyor. The conveyor chain process through a large tunnel devided in to a number of stage of chemicals & water zones carrying the components at specified speed, they achieve desire cleaning of the parts. The overhead chain remain outside the pre-treatment tunnel & only the jigs & parts come in contact with the chemical & water.

The Spray tunnel or spray zone or built & designed in such a way that the chemicals & water or past though a series of piping & finally sprayed over the components with the help of spray nozzles. The pumps & spray nozzles create a high pressure & velocity of spray to create and impact on the product to inhence the cleaning process. Stage like degreasing, hot water cleaning & de-rusting or normally kept in multiple stages to achieve maximum cleaning.

The Spray Plants Can Be Provided With Additional Accessories Like:

·      Oil removal system.

·      Phosphate on-line sludge removal system.

·      Indirect heating for chemical & chemical dosing systems.

·      Fume extraction system.

Product Details:

Product Details:

• Sturdy construction
• Efficient functioning
• Durable finish

Product Details:

Product Details:

We are a reputed manufacturer of a qualitative range of PTFE Coating Plant for our huge clientele base. It is an industrial plant that is sturdily built sing optimum quality raw material and advanced machinery at our unit. We test this on diverse parameters to make sure that no compromise is done with its quality at any stage. PTFE Coating Plant is hence applauded by our customer in domestic as well as overseas markets. We offer this plant at highly cost-effective prics.

Feautres:

PTFE Coating The Plants are applicable on many kinds of products for the process of coating such as fasteners, special design parts, steel metal, and metal body parts etc.

Suited for powder coating, these render the best coating on numerous materials. Highly prized for their high performance, have been quality tested they reach to the final dispatch.

Ensure optimum level of proficiency in the kind of work to be achieved. So easy to clean, these deliver results in a much quicker alternation of colour.  Highly safe to operate and can maximize the recovery via multicyclone.

Specifications:

·      Booth conopy is made form 1.2mm thick GI joint sheet metal panels.

·      Water Screen is made from 1.6mm thick stainless steel 304 grade sheet.

·      Baffles made from 1.2mm thick GI Sheet metal panels.

·      Maintenance door is bolted.

·      Water collection tank is made from 2mm thick SS 304 sheet with suitable angle iron stiffening.

·      Modular design ensures easy installation and expansion.

·      All MS Parts are two coats of epoxy primer and two coats of enamel finish paint.

·      All G.I parts are all G.I Panels are powder coated.

·      Power Source options:

·      Main power supplies 415 volt, 50HZ , 3 Phase, 4 Wire A.C System only .

Heat Sources:

Electical

GAS (PNG/LPG)

Diesel Fired  (HSD)

Product Details

Curing applications use heat to create a chemical reaction to cure a finish or adhesive onto a product. The process is also used to solidify a plastic or epoxy. The curing process results in harder, tougher, and more stable materials and coatings that are more stable materials and coatings that are more resistant to temperature, humidity, and/ or corrosion.

UMA SHANKAR ENGINEERS curing oven are manufactured in a variety of configurations used to cure powder coating, epoxy resin, thermoplastics, adhesives, coating, rubber, polymers, carbon fiber, plastic composites, and many more.

UMA SHANKAR ENGINEERS ovens provide excellent temperature uniformity so that your parts receive that optimal cure. You can be sure that you will be able to meet tight temperature tolerances and achieve consistent results while remaining cost-effective with a curing oven from Uma Shankar Engineers

Features:

. Multiple airflow arrangements to meet your production needs

. Almost unlimited configurations available

. Temperatures up to 100°C - 500 °C

. Special material handling

. Custom instrumentation and PLC control

BENEFITS

. Temperature uniformities of+/-10c, and +/-5c, and even tighter tolerances are available.

. Customize your industrial oven to fit your process and size requirements

. Heavy-duty construction and quality components