Pre Treatment Plant

Approx. Rs 40,00,000 / UnitGet Latest Price

Spray Pretreatment -This system for online cleaning of components consists of a tunnel mounted on tanks, piping, pump and nozzles etc. The design is based on conveyor speed, article profile & pretreatment timing. The spray tunnel is designed on a completely weld-less system. This eliminates chances of leakage. Special arrangements ensure leakages locking between the zones. The tank design also eliminates leakage and all sprayed chemicals fall back into the tanks. 

The heating system is designed to give the best heat transfer and consume minimum of the tank volume. The oil skimmer is incorporated as a standard part of every system to keep the cost of refilling low by getting the most out of the chemicals.

Approx. Rs 3,75,000 / PieceGet Latest Price

Approx. Rs 10,00,000 / UnitGet Latest Price

Approx. Rs 4,00,000 / PieceGet Latest Price

This system of spray type cleaning consists of a tunnel mounted on tank, components, piping pump & nozzles etc. The design is based on conveyor speed, article profile & pre-treatment timing, the spray tunnel is designed on a completely weldless system, this eliminate chances of leakage special arrangements ensure leakless locking between the zones, the tank design also eliminates leakage & all sprayed chemicals fall back in to a tank. The heating system is design give the best heat transfer & consume a minimum of the tank volume. The oil skimmer is in corporated as a standard part of every system to keep the cost of refilling low by getting the most out of the chemicals. For the spray pre-treatment system the chemical used or more or less similar to the dip pre-treatment facality. The major changes such process or, this is more elaborate & a large scale. In this system the parts or organized on a rightly designe jigs or fixture at seprate specific space & pitch and hung on an overhead conveyor. The conveyor chain process through a large tunnel devided in to a number of stage of chemicals & water zones carrying the components at specified speed, they achieve desire cleaning of the parts. The overhead chain remain outside the pre-treatment tunnel & only the jigs & parts come in contact with the chemical & water.

The Spray tunnel or spray zone or built & designed in such a way that the chemicals & water or past though a series of piping & finally sprayed over the components with the help of spray nozzles. The pumps & spray nozzles create a high pressure & velocity of spray to create and impact on the product to inhence the cleaning process. Stage like degreasing, hot water cleaning & de-rusting or normally kept in multiple stages to achieve maximum cleaning.

The Spray Plants Can Be Provided With Additional Accessories Like:

·      Oil removal system.

·      Phosphate on-line sludge removal system.

·      Indirect heating for chemical & chemical dosing systems.

·      Fume extraction system.

Approx. Rs 2,50,000 / PieceGet Latest Price

In the Dip Pre treatment process there is a sequential arrangement of the process tanks in accordance with the designed chemical process. The articles are hung on to a load bar or put into a cage / basket and are moved from one tank to another using overhead hoist arrangement with manual control or with the help of PLC controlled transporters

Keywords: Dip Type Pretreatment Plant:

The dip pretreatment systems have been designed to keep the cost low. The heating systems and the oil skimmer help further this objective. Dip type pretreatment plants with hoist are for manual handling. In conveyorised dip pretreatment plants, articles/components are hung on a conveyor and are dipped in to the tanks. In this operation, the articles/ components travel though a sorter of tanks, Thanks to the programmable conveyor line. Transpoterised dip pretreatment system use transporters for automatic PLC control. In the Dip Pre-treatment process there is a sequential arrangement of the process tank in accordance with the designed chemical process. The articles are hung on a to a load bar or put in to a cage/ basket and are moved from one tank to another using overhead hoist arrangement with manual control or with the help of PLC controlled transporters.

Chemical Tanks : MOC available in P.P/M.S With FRP Coating / S.S 304/316

Requirements  Details:

Pre-treatment Tanks:- (9 Stages): Pre-treatment tAnks, as per Chemical scheduled and other accessories:

Approx. Rs 35,00,000 / PieceGet Latest Price

The dip pretreatment systems have been designed to keep the cost low. The heating systems and the oil skimmer help further this objective. Dip type pretreatment plants with hoist are for manual handling. In conveyorised dip pretreatment plants, articles/components are hung on a conveyor and are dipped in to the tanks. In this operation, the articles/ components travel though a sorter of tanks, Thanks to the programmable conveyor line. Transpoterised dip pretreatment system use transporters for automatic PLC control. In the Dip Pre-treatment process there is a sequential arrangement of the process tank in accordance with the designed chemical process. The articles are hung on a to a load bar or put in to a cage/ basket and are moved from one tank to another using overhead hoist arrangement with manual control or with the help of PLC controlled transporters.

Chemical Tanks : MOC available in P.P/M.S With FRP Coating / S.S 304/316

Requirements  Details:

Pre-treatment Tanks:- (9 Stages): Pre-treatment tAnks, as per Chemical scheduled and other accessories:

Approx. Rs 25,00,000 / PieceGet Latest Price

The dip pretreatment systems have been designed to keep the cost low. The heating systems and the oil skimmer help further this objective. Dip type pretreatment plants with hoist are for manual handling. In conveyorised dip pretreatment plants, articles/components are hung on a conveyor and are dipped in to the tanks. In this operation, the articles/ components travel though a sorter of tanks, Thanks to the programmable conveyor line. Transpoterised dip pretreatment system use transporters for automatic PLC control. In the Dip Pre-treatment process there is a sequential arrangement of the process tank in accordance with the designed chemical process. The articles are hung on a to a load bar or put in to a cage/ basket and are moved from one tank to another using overhead hoist arrangement with manual control or with the help of PLC controlled transporters.

Chemical Tanks : MOC available in P.P/M.S With FRP Coating / S.S 304/316

Requirements  Details:

Pre-treatment Tanks:- (9 Stages): Pre-treatment tAnks, as per Chemical scheduled and other accessories:

Approx. Rs 25,00,000 / PieceGet Latest Price

The dip pretreatment systems have been designed to keep the cost low. The heating systems and the oil skimmer help further this objective. Dip type pretreatment plants with hoist are for manual handling. In conveyorised dip pretreatment plants, articles/components are hung on a conveyor and are dipped in to the tanks. In this operation, the articles/ components travel though a sorter of tanks, Thanks to the programmable conveyor line. Transpoterised dip pretreatment system use transporters for automatic PLC control. In the Dip Pre-treatment process there is a sequential arrangement of the process tank in accordance with the designed chemical process. The articles are hung on a to a load bar or put in to a cage/ basket and are moved from one tank to another using overhead hoist arrangement with manual control or with the help of PLC controlled transporters.

Chemical Tanks : MOC available in P.P/M.S With FRP Coating / S.S 304/316

Requirements  Details:

Pre-treatment Tanks:- (9 Stages): Pre-treatment tAnks, as per Chemical scheduled and other accessories:

Approx. Rs 30,00,000 / PieceGet Latest Price

The dip pretreatment systems have been designed to keep the cost low. The heating systems and the oil skimmer help further this objective. Dip type pretreatment plants with hoist are for manual handling. In conveyorised dip pretreatment plants, articles/components are hung on a conveyor and are dipped in to the tanks. In this operation, the articles/ components travel though a sorter of tanks, Thanks to the programmable conveyor line. Transpoterised dip pretreatment system use transporters for automatic PLC control. In the Dip Pre-treatment process there is a sequential arrangement of the process tank in accordance with the designed chemical process. The articles are hung on a to a load bar or put in to a cage/ basket and are moved from one tank to another using overhead hoist arrangement with manual control or with the help of PLC controlled transporters.

Chemical Tanks : MOC available in P.P/M.S With FRP Coating / S.S 304/316

Requirements  Details:

Pre-treatment Tanks:- (9 Stages): Pre-treatment tAnks, as per Chemical scheduled and other accessories:

Approx. Rs 3,00,000 / PieceGet Latest Price

The dip pretreatment systems have been designed to keep the cost low. The heating systems and the oil skimmer help further this objective. Dip type pretreatment plants with hoist are for manual handling. In conveyorised dip pretreatment plants, articles/components are hung on a conveyor and are dipped in to the tanks. In this operation, the articles/ components travel though a sorter of tanks, Thanks to the programmable conveyor line. Transpoterised dip pretreatment system use transporters for automatic PLC control. In the Dip Pre-treatment process there is a sequential arrangement of the process tank in accordance with the designed chemical process. The articles are hung on a to a load bar or put in to a cage/ basket and are moved from one tank to another using overhead hoist arrangement with manual control or with the help of PLC controlled transporters.

Chemical Tanks : MOC available in P.P/M.S With FRP Coating / S.S 304/316

Requirements  Details:

Pre-treatment Tanks:- (9 Stages): Pre-treatment tAnks, as per Chemical scheduled and other accessories:

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• Effective drain length
• Vestibules for over spray and vapour
• Tank designed to provide durable
• Easy to maintain

Approx. Rs 12,00,000 / UnitGet Latest Price

Dip Pretreatment Plants are offered depending on the production volume and article configuration. Our pretreatment systems have special provisions in their design to get the best out of both-spray as well as dip type of pre-treatment systems. 

The dip pretreatment systems have been designed to keep the cost low. The heating systems and the oil skimmer help further this objective. Dip type pretreatment plants with hoist are for manual handling. In conveyorised dip pretreatment plants, articles / components are hanged on a conveyor and are dipped into the tanks. In this operation, the articles / components travel through a sorter of tanks, thanks to the programmable conveyor line. Transpoterised dip pretreatment systems use transporters for automatic material handling using PLC control. To ensure quality, we offer the following features as standard features of our systems:

Oil skimmer - To maintain minimum oil contamination level in the degrease bath.

Sludge removal system - To maintain low sludge level in the phosphating bath.

·         Various Heating systems

·         Thermic Fluid

·         Hot water

·         Direct immersion heater

·         Direct immersion heater

Diesel / gas burners

Approx. Rs 4,50,000 / PieceGet Latest Price

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Additional Information:

• Item Code: plant2

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